Machine Shop 4

Project - Carbide Calculator (Return to Projects)

 

 

 


                Part # PS6E

                Part Desc: Using the Carbide Calculator

                Quantity Req.: 1

 


PLEASE USE A MACHINERY’S HANDBOOK OR A CARBIDE MANUFACTURER HANDBOOK AS A REFERENCE ALONG WITH THE CARBIDE CALCULATOR.

                                                                                               

 


Setup Data - Example 1          

                                                                                                                                                               

Workpiece material                                              AISI 1045 alloy steel

 


Hardness (Bhn)                                                    250-325

 


Depth of cut                                                          .100                                        

 


Work Diameter                                                     3”                                                                           

 


Cutting speed  (ft/min)                                        300                                                                                         

 


Feed Rate (ipr)                                                      .015

                                                               

 

 

1. Determine the following cutting conditions for example 1.

 


RPM =

 

 


Metal removal rate =

                                                                                                       

 


“P” Value for General Turning

 

 


Horsepower at spindle =

                                                                                                        Instructors

                                                                                                        Initials                   Date

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


                Part # PS6E

                Part Desc: Carbide Calculator

                Quantity Req.: 1

 


PLEASE USE A MACHINERY’S HANDBOOK OR A CARBIDE MANUFACTURER HANDBOOK AS A REFERENCE.

                                                                                               

 


Setup Data - Example 2          

                                                                                                                                                               

Workpiece material                                              AISI 1018 alloy steel

 


Hardness (Bhn)                                                    175-225

 


Depth of cut                                                          .125                                        

 


Work Diameter                                                     2.5”                                                                        

 


Cutting speed  (ft/min)                                        600                                                                                         

 


Feed Rate (ipr)                                                      .012

                                                               

 

 

1. Determine the following cutting conditions for example 1.

 


RPM =

 

 


Metal removal rate =

                                                                                                       

 


“P” Value for RoughTurning

 

 


Horsepower at spindle =

                                                                                                        Instructors

                                                                                                        Initials                   Date

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


                Part # PS6E

                Part Desc: Carbide Calculator

                Quantity Req.: 1

 


PLEASE USE A MACHINERY’S HANDBOOK OR A CARBIDE MANUFACTURER HANDBOOK AS A REFERENCE.

                                                                                               

 


Setup Data - Example 3          

                                                                                                                                                               

Workpiece material                                              AISI 4140 alloy steel

 


CNMG 432 Coated Insert                                                   

 


Depth of cut                                                          .100                                        

 


Work Diameter                                                     4”                                                                           

 


Carbide Grade KC850                                                                                                                                         

 


Feed Rate (ipr)                                                      .015

                                                               

 

 

1. Determine the following cutting conditions for example 1.

 


Cutting speed=

 

 


RPM =

 

 


Brinell Hardness (HB) =

 

 

 


Metal removal rate =

                                                                                                       

 


“P” Value for General Turning

 

 


Horsepower at spindle =

                                                                                                        Instructors

                                                                                                        Initials                   Date